Turning castings
SUPPORTING CASTINGS

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Diagram of discs for supporting castings in the lathe

SUPPORTING THE CASTING FOR TURNING THE TYRE PROFILE

Castings have spokes of approximately scale thickness. They are not expected to be strong enough to resist turning forces without sufficient support especially if a form tool is used to shape the tread.

To avoid any twisting from the hub make sure that the front disc is recessed to provide a gap so that all the torque is exerted at the rim.

Make the mandrel a slightly loose fit. Then if the nuts are done up finger tight you can rest a dial indicator on the casting rim and tap it central before final tightening up.

If you have a large enough chuck, it is handy to make the holding rim big enough to let you reach in with a spanner between the jaws to hold the nut.

You will need a fresh pair of discs for each size of wheel. I use pieces cut from free-cutting Aluminium round bar.

Photograph of supporting discs in use with a form tool

A driving wheel casting being machined between a pair of aluminium supporting discs.



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29 Mar 2013